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TractorNuity Service Bulletin
TNB02600051Critical

Bad Boy fire-hazard recall: Kawasaki FH / FR / FS / FX engine fuel filter (CPSC 13-040)

Bad Boy · 2011–2012 · Published

CPSC recall 13-040 (November 15, 2012) covers about 210,000 Kawasaki FH, FR, FS, and FX air-cooled v-twin engines (13-36 hp) installed in lawn mowers across 24 brands. The fuel filter on these engines can leak, posing a fire hazard. ~110 fuel-leak reports at recall time; no injuries. Engines were sold October 2011 - August 2012 for $2,000-$10,000. This bulletin covers the Bad Boy portion: ZT, CZT, Outlaw / Outlaw Extreme / Outlaw XP, Pup, Lightning, MZ. Free Kawasaki dealer repair.

Details

## Affected machines This bulletin covers the **Bad Boy** portion of CPSC recall 13-040. The recall is **engine-specific**, not mower-specific. Bad Boy mowers in scope are those with a Kawasaki FH-, FR-, FS-, or FX-series air-cooled v-twin engine (13-36 hp) **manufactured October 2011 - August 2012**. Identification: - "Kawasaki" and the engine model number are printed on the **top of the engine**. - The **spec and serial numbers** are on a label on **one side of the engine**. - The full table of model / spec / serial-number ranges is published on Kawasaki's product-recall page. ### Affected Bad Boy models This bulletin attaches to the Bad Boy commercial-grade ZT mower lines that were in production during the Oct 2011 - Aug 2012 window: | Model line | Production window | |---|---| | ZT (legacy) | 2007-2012 | | CZT (legacy) | 2010-2013 | | Outlaw (legacy) | 2010-2018 | | Outlaw Extreme (legacy) | 2011-2014 | | Outlaw XP (legacy) | 2012-2018 | | Pup (legacy) | 2008-2011 | | Lightning (legacy) | 2008-2011 | | MZ (legacy) | 2010-2024 | Bad Boy used multiple engine suppliers (Kawasaki, Kohler, Briggs Vanguard) on most ZT lines. **Only mowers with a Kawasaki FH/FR/FS/FX engine in the recall production window are in scope** — Bad Boy mowers with Kohler or Briggs engines are not affected. ## Issue [Same as TNB02600050. The defect is a leaky VISU fuel filter on Kawasaki FH/FR/FS/FX engines manufactured Oct 2011 - Aug 2012, posing a fire hazard.] The **fuel filter** on the affected Kawasaki engines is a white translucent plastic VISU-brand filter that can become **brittle and crack**, allowing fuel to leak. Fuel leaking near a hot engine creates a fire hazard. Reported field incidents at time of recall: - 110 fuel-leak reports - 0 injuries ## What to do 1. Identify the engine model on top of your engine. Confirm it is an FH-, FR-, FS-, or FX-series Kawasaki. 2. Check the engine's spec and serial number against Kawasaki's published list at https://www.kawasakienginesusa.com/product-recall.html 3. If your engine is in scope, **stop using the mower immediately**. 4. Contact Kawasaki Motors USA toll-free at (866) 836-4463, or your local Bad Boy dealer. 5. Free dealer repair (fuel filter replacement). ## Hazard Severity is rated **critical** because of the fire risk from a leaking fuel filter on a hot engine. ## Related bulletins Sibling bulletins for CPSC 13-040 in the TractorNuity library: TNB02600050 (Ariens), **TNB02600051** (this bulletin, Bad Boy), TNB02600052 (Bobcat / Bob-Cat), TNB02600053 (Cub Cadet), TNB02600054 (Exmark), TNB02600055 (Ferris), TNB02600056 (Husqvarna), TNB02600057 (SCAG), TNB02600058 (Toro), TNB02600059 (BigDog), TNB02600060 (Hustler). Bad Boy also has a more recent CPSC 24-256 sibling bulletin: **TNB02600031** (Rebel / Revolt / Rogue Kawasaki voltage-regulator recall, MY2021-2023). ## Source - U.S. Consumer Product Safety Commission, "Kawasaki Motors Recalls Lawn Mower Engines Due to Fire Hazard," recall 13-040, November 15, 2012. - Kawasaki product recall page: https://www.kawasakienginesusa.com/product-recall.html ## Library notes The 8 affected Bad Boy SKU families are added in this same migration as 'Bad Boy Legacy Series' rows with explicit production-window markers. Modern Bad Boy Rebel / Revolt / Rogue rows (added in migration 058) are not in scope for this recall.

Affected equipment

  • Bad Boy CZT (legacy) (Bad Boy Legacy Series)
  • Bad Boy Lightning (legacy) (Bad Boy Legacy Series)
  • Bad Boy MZ (legacy) (Bad Boy Legacy Series)
  • Bad Boy Outlaw (legacy) (Bad Boy Legacy Series)
  • Bad Boy Outlaw Extreme (legacy) (Bad Boy Legacy Series)
  • Bad Boy Outlaw XP (legacy) (Bad Boy Legacy Series)
  • Bad Boy Pup (legacy) (Bad Boy Legacy Series)
  • Bad Boy ZT (legacy) (Bad Boy Legacy Series)

Sources

Important: TractorNuity makes a best effort to track known defects and concerns via publicly available data. TractorNuity's ownership group however does not have relationships with manufactures to be alerted to defects as they are identified. Regular maintenance and safe operation of any equipment is always the sole responsibility of the operator.

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