TractorNuity Service Bulletin
TNB02600160Warning
Hustler accessory LED light kit fire hazard: light bars can overheat or ignite (CPSC 26-722)
Hustler · 2020–2026 · Published
CPSC recall 26-722 (August 27, 2026): accessory LED Light Kits sold for Hustler ride-on mowers can overheat or produce flames, posing a fire hazard. Applies only if your mower has a Hustler or BigDog dealer LED light kit (two clear LED light bars on a bracket at the front footrest, orange plug). Stop using the kit, unplug the light bars and contact your selling dealer for removal and a refund. About 1,800 kits across Hustler and BigDog; no incidents reported.
Details
CPSC recall 26-722, announced August 27, 2026, jointly with Health Canada. About 1,800 kits sold across the Hustler and BigDog brands. No incidents or injuries were reported at the time of the recall. Manufacturer: Excel Industries LLC of Hesston, Kansas (parent of Hustler Turf Equipment and BigDog Mower Co.).
WHO THIS APPLIES TO: This recall covers an optional accessory, not the mower itself. It only applies if an OEM LED light kit was installed on your mower. Most Hustler mowers do not have one. This bulletin is attached to every Hustler zero-turn and stand-on model built 2020 or later because the kits were sold for many models and no complete fitment list is published.
HOW TO CHECK: The kit is a black or yellow steel bracket mounted to the mower footrest at the front of the machine, holding two LED light bars as headlights. Each light bar is clear plastic, about 6 inches wide and 3/4 inch tall, with a white and a black wire ending in an orange plug.
AFFECTED PART NUMBERS (from the Health Canada joint notice):
LED Light Bar, sold alone or in a kit: 605003
LED Light Kits: 121482, 121505, 126991, 126992, 126995, 126999, 127057, 127057P, 127928, 127928P
Dealer parts listings show kits 121482 and 127928 fit the Hustler FasTrak and FasTrak SDX, and kit 127057 fits the Raptor X, XL, XD and XDX. Fitment for the other kit numbers is not publicly listed.
Sold at Hustler and BigDog dealers nationwide and online through the brand accessory stores from April 2020 through July 2026, for roughly 180 to 330 dollars.
HAZARD: The LED light bars can overheat or produce flames, creating a fire hazard. Health Canada attributes this to temporary voltage surges under certain unusual operating conditions.
REMEDY: Stop using the LED light kit immediately and unplug the light bars. Contact the dealer you bought it from to have the kit removed and the light bars destroyed, and to receive a refund of the kit price (Health Canada notes installation labour is refunded too). The kit can be removed at the dealer or at your home.
RELATED: The same recall covers BigDog mowers under a separate BigDog bulletin for CPSC 26-722.
Contact: Excel Industries 888-848-6038 (option 2), safetyadvisory@sbdinc.com, or hustlerturf.com/product-recall.
Affected equipment
- Hustler Dash XD 34 (Dash Series)
- Hustler Dash XD 42 (Dash Series)
- Hustler Diesel Z 60 (Diesel Z Series)
- Hustler Diesel Z 72 (Diesel Z Series)
- Hustler FasTrak 48 (FasTrak Series)
- Hustler FasTrak 54 (FasTrak Series)
- Hustler FasTrak 60 (FasTrak Series)
- Hustler FasTrak SDX 48 (FasTrak SDX Series)
- Hustler FasTrak SDX 54 (FasTrak SDX Series)
- Hustler FasTrak SDX 60 (FasTrak SDX Series)
- Hustler HyperDrive 60 (HyperDrive Series)
- Hustler HyperDrive 72 (HyperDrive Series)
- Hustler Raptor X 42 (Raptor Series)
- Hustler Raptor X 54 (Raptor Series)
- Hustler Raptor XD 48 (Raptor Series)
- Hustler Raptor XD 54 (Raptor Series)
- Hustler Raptor XD 60 (Raptor Series)
- Hustler Raptor XDX 54 (Raptor Series)
- Hustler Raptor XDX 60 (Raptor Series)
- Hustler Raptor XL 42 (Raptor Series)
- Hustler Raptor XL 48 (Raptor Series)
- Hustler Raptor XL 54 (Raptor Series)
- Hustler Super 104 (Super 104 Series)
- Hustler Super S 36 (Super S Series)
- Hustler Super S 48 (Super S Series)
- Hustler Super S 54 (Super S Series)
- Hustler Super S 60 (Super S Series)
- Hustler Super SF 60 (Super SF Series)
- Hustler Super SF 72 (Super SF Series)
- Hustler Super Z 60 (Super Z Series)
- Hustler Super Z 66 (Super Z Series)
- Hustler Super Z 72 (Super Z Series)
- Hustler Surfer Pro 36 (Surfer Series)
- Hustler Surfer X 36 (Surfer Series)
- Hustler TrimStar 48 ZT (TrimStar ZT Series)
- Hustler X-ONE 52 (X-ONE Series)
- Hustler X-ONE 60 (X-ONE Series)
- Hustler X-ONE 72 (X-ONE Series)
- Hustler X-RIDE 48 (X-RIDE Series)
- Hustler X-RIDE 60 (X-RIDE Series)
Sources
Important: TractorNuity makes a best effort to track known defects and concerns via publicly available data. TractorNuity's ownership group however does not have relationships with manufactures to be alerted to defects as they are identified. Regular maintenance and safe operation of any equipment is always the sole responsibility of the operator.
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